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Innovative Solvent Extraction Process Boosts Edible Oil Production Quality

Date:Dec 15th, 2025
Dingsheng Machine is proud to announce the introduction of its cutting-edge Solvent Extraction Technology. This advanced chemical oil extraction method allows for the efficient processing of oil from various vegetable oils, seeds, and nuts, using Hexane as the preferred solvent.

What is Solvent Extraction?

Solvent extraction is a widely used method for obtaining edible oils from raw materials, significantly outperforming traditional mechanical pressing techniques. By using a chemical solvent, typically Hexane, this process achieves oil yields of over 95%, compared to the 60-70% yield achievable through mechanical expeller pressing.

The solvent extraction process is particularly effective for large-scale industrial applications, as it removes nearly all residual oil, leaving only about ½% behind. This makes it the method of choice for separating large volumes of oil from protein meal, providing higher extraction efficiency, lower energy consumption, and reduced maintenance needs.

Advantages of Dingsheng’s Solvent Extraction Technology

Dingsheng Machine offers a state-of-the-art solvent extraction system with numerous advantages that ensure superior performance and reliability:

1. Efficient and Stable Performance
The system's simple structure and stable performance make it an ideal solution for large-scale edible oil production.

2. Best Extraction Effect
The horizontal grid plate and special self-cell solvent spraying ensure optimal extraction, preventing the miscella from flowing back into the material cell.

3. Reduced Maintenance and Enhanced Service Life
Our unique design of the material discharger continuously releases wet meal onto the conveyor, preventing issues like meal bridging and uneven discharging, and extending the life of the system.

4. High-Quality Products with Competitive Prices
With years of experience and expertise, Dingsheng ensures the provision of superior-quality solvent extraction plants at the most competitive prices. Our turnkey solutions cover everything from plant design to daily operation.

Solvent Extraction Process Overview

1. Seed Preparation
Seeds are pre-processed to improve oil extraction efficiency. For high-oil-content seeds, a pre-pressing stage is often employed.

2. Extraction with Solvent
Ground seeds or cakes are then washed with Hexane or other petroleum distillates, which extract the oil from the seed.

3. Desolventizing and Distillation
The extracted oil/solvent blend is heated to separate the solvent, which is then distilled off. The remaining oil is free of solvent.

4. Solvent Recovery
After extraction, the solvent is recovered and reused in the process, making the system highly cost-effective and eco-friendly.

Key Factors Influencing the Solvent Extraction Process

The efficiency of the solvent extraction process depends on several factors, including:

Seed Water Content: A certain amount of moisture is required to maintain seed elasticity and prevent crumbling, which aids solvent penetration.
Particle Size and Shape: The shape and size of the particles impact solvent flow and extraction efficiency.
Solvent Amount: The quantity of solvent used is optimized based on the seed composition, ensuring maximum extraction with minimal solvent waste.
Extraction Temperature: High temperatures reduce solvent viscosity, improving extraction efficiency.
Extraction Time: The extraction time varies based on seed material and structure.

Solvent Extraction Systems for Various Seeds

Dingsheng offers both direct solvent extraction and pre-press systems followed by solvent extraction. For seeds like rapeseed, which contain high oil content (about 40%), a pre-pressing step is necessary before extraction to avoid equipment fouling and optimize energy usage.

Pre-Press + Solvent Extraction: This combination is ideal for seeds with higher oil content, where the pre-pressing stage removes the majority of the oil, followed by solvent extraction to recover the remaining oil.

For more information about Dingsheng’s Solvent Extraction Technology and other oil processing equipment, please contact:

Call: +86-159 3716 3029
Email:company@dingmachinery.com
Visit: http://www.dsoilpress.com


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